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~ fcR:rc:r 34Cfi'(UI, got1~<lli, ~ ~ ~. - Cf;T ~ ~ ~ ~ fc:rirr ~~~ QT(><f w ~ ~ ~ ~ CfiT ~ q:;rorr [ '!WT II-~ 3(i)] PETROLEUM AND NATURAL GAS REGULATORY BOARD NOTIFICATION New Delhi. the I I th November, 2009 G.S.R. 808(E).-ln exercise of the powers conferred by section 61 of the Petroleum and Natural Gas Regulatory Act, 2006 ( 19 of 2006), the Petroleum and Natural Gas Regulatory Board hereby makes the following regulations, namely:-
1. Short title and commencement.
(I) These regulations may be called the Petroleum and Natural Gas Regulatory Board (Technical Standards and Specifications including Safety Standards for Natural Gas Pipelines) Regulations, 2009.
(2) They shall come into force on the date of their publication in the Official Gazette.
2. Definitions.
(3) In these regulations, unless the context otherwise requires,
(a) "Act" means the Petroleum and Natural Gas Regulatory Board Act, 2006;
(b) "active regulator'' means a regulator in Pressure Regulating Station (PRS) that normally controls the outlet pressure ;
(c) "active and monitor regulator system" means an arrangement of two regulating devices in series, one (Active) normally to control the outlet pressure and the other (Monitor) to assume control in the event of failure of the active regulator;
(d) "ASME B 31.8" means standard covering Gas Transmission and Distribution Piping System referred to in Annexure YI.
(e) " Board'' means the Petroleum and Natural Gas Regulatory Board establi shed under sub-section (I) of section 3 of the Act;
(f) "city gas distribution entity" means an entity authorised by the Board to lay, build, operate or expand the city or local natural gas distribution network;
(g) "compressor station" means an installation on the pipeline having compressor units to boost gas pressure;
(h) "creep relief valve" means a relief valve installed to relieve over pressure caused by creep in the system and hav ing maximum I % flow capacity of such a system;
(i) "intermediate pigging station" means an installation having facility for r~ceiving and launching of pigs for pigging operations;
4089 Gl/09-7 50 THE GAZETTE.OF INDIA: EXTRAORDINARY [PJ\l<i 11 Su . 3(i)J ======================~ U) "onshore' ' means areas other than offshore which shall form the scope of these standards. Feeder lines from jetty or other storage points shall also form a part of the onshore pipelines. The offshore and onshore coverage as per this standard is depicted at Annexure- I;
(k) "operating company or operator"' means an entity engaged in the operation of natural gas pipeline network with the authorization of the Board;
(I) ··owner" means an entity that owns the natural gas pipeline network and has been authorized by the Board:
(m) ··natural gas pipeline'" means any pipeline including spur lines for transport of natural gas and includes all connected equipments and facilities. such as.
compressors. storage facilities. metering units. etc. and gas pipelines for offshore and onshore coverage depicted at Annexure I but excludes-
(i) dedicated pipeline laid to transport natural gas to a specific customer to meet his requirement and not for resale:
(ii) pipelines in a city or local natural gas distribution network \\h ich arc regulated by the Petroleum and Natural Gas Regulatory Board (Authorizing Entities to Lay. Build. Operate or Expand City or Local Natural Gas Distribution Networks) Regulations. 2008:
(n) "positive isolation'" means the isolation with blind or spectacle blind in case of flanged joints or with welding -the cap in case of welded joints:
(o) ··right of user or ~ght -of -way"' means the area or portion of land within ·which the pipeline operator or owner has acquired the right through the Petroleum and Minerals Pipelines Act. 1962 or in accordance with the agreement with the land owner or agency having jurisdiction over the land to lay and operate the natural gas pipelines:
(p) ·'slam shut valve" means a valve that is designed to close quickly in the event of an abnormal pressure (whether excess or low) being detected at a selected point in a gas pipeline system;
(q) "sub transmission pipeline·· means a high pressure pipeline connecting the main natural gas pipeline to the city gate station but is owned by the CGD entity;
(r) ··transmission system'" means one or · more segments of pipeline usually interconnected to form a network that transports gas from a gathering system. the outlet of a gas processing plant or a storage field to a high. medium or low pressure pipeline system. a large-volume customer or another storage field;
(4) Words and expressions used and not defined in these regulations, but defined in the Act or in the rules or regulations made thereunder, shall have the meanings respectively assigned to them in the Act or in the rules or regulations. as the case may be.
3. Application.
(1) These regulations shall apply to all the entities authorised by the Board to lay, build, operate or expand natural gas pipelines under the Petroleum and Natural Gas Regulatory ['tPTil-~3(i)] . -51 Board (Authorizing Entities to Lay, Build, Operate or Expand Natural Gas Pipelines) Regulations, 2008 and any other natural gas pipeline including dedicated pipelines notified by the Board from time to time.
(2) Definitions of design, material and equipment, welding, fabrication, installation, testing, commissioning, operation and maintenance and corrosion control of natural gas pipeline network shall be in accordance with the requirements of ASME B3 I .8 except in so far as such requirements are specifically cancelled, replaced or modified by the requirements specified in these regulations.
4. Scope.
(1) Requirements of these regulations shall apply to all existing and new natural gas pipelines including dedicated pipelines.
(2) These regulations shall cover pipeline design, materials and equipment, welding, fabrication, installation, testing, commissioning, operation and maintenance and corrosion control of common carrier or contract carrier natural gas pipelines (Transmission or Sub transmission) including safety requirements for natural gas pipelines. The pipelines coverage shall be as per Annexure I and includes dedicated pipelines for specific consumers.
5. Intent.
These standards are intended to ensure uniform application of design principles and to guide in selection and application of materials and components, equipment and systems and. uniform operation and maintenance of the natural gas pipeline system and shall primarily focus on safety aspects of the employees and public and facilities associated with natural gas pipelines.
6. The standard.
Technical Standards and Specifications including Safety Standards (hereinafter referred to as standard) for natural gas pipelines are at Schedule I which cover Material and Equipment (Schedule IA), Welding (Schedule IB), Piping System Components and Fabrication (Schedule IC), Design, Installation and Testing (Schedule ID), Operating and Maintenance Procedures (Schedule I J;), Corrosion Control (Schedule IF), Miscellaneous (Schedule l G) as read with Annexure I to Annexure VI.
7. Compliance to these regulations.
(I) The Board shall monitor the compliance to these regulations either directly or through an accredited third party as per separate regulations on third party conformity assessment.
(2) If an entity has laid, built, constructed or expanded the natural gas pipeline network based on some other standard or is not meeting the requirements specified in these regulations, the entity shall carry out a detailed technical audit of its infrastructure through a Board authorized or approved third party agency. The entity thereafter shall submit the compliance report prepared by the third party along-with its time-bound mitigation plan and implementation schedule to the Board for authorization within six months from the date of notification of these regulations.
(3) The continuation of operation of existing natural ga~ pipeline network shall be allowed 52 THE GAZETTE OF INDIA: EXTRAORDINARY [PART II-SEC. 3(ill only if it meets the following requirements, namely:-
(i) The natural gas pipeline system shall have been tested initially at the time of commissioning in accordance with ASME B 31.8. The entity should have · proper records of the same. Such test record shall have been valid for the current operation. Alternatively, if such a record is not available, the entity should produce in service test record of the natural gas pipeline network having been tested as per ASME B 31.8;
(ii) The natural gas pipeline system has leak detection system in position compressor station, gas receiving and terminal station and is operative;
(iii)There shall be protection of the system against third party damages:
Provided that-
(a) the entity shall submit self-certification in support of meeting the above requirements within a month of notification of these regulations;
{b) certifications referred to in para (a) shall be done for natural gas pipeline in construction and commissioning, operation and maintenance. The self certification shall be submitted to the Board with mitigation plan and implementation schedule;
(c) the critical components of the system as identified by the Board for such existing networks shall be complied with these regulations within a period specified at Appendix I and the authorized entity shall maintain the integrity of the existing natural gas pipeline system at all times; and
(d) provisions of these regulations related to operation and maintenance procedures shall also be applicable to all such existing installations.
8. Default and consequences.
(I ) There shall be a system for ensuring compliance to the provision of these regulations through conduct of technical and safety audits during the construction, commissioning and operation phase, as well as on an on-going basis as may be specified from time to time.
(2) In the event of any default in sub regulation (1), the entity shall qualify as defaulting entity under the regulation 16(1) the of Petroleum and Natural Gas Regulatory Board (Authorizing Entities to Lay, Build, Operate or Expand Natural Gas Pipelines), Regulations, 2008.
(3) In case of any deviation or shortfall including any of the following defaults, the entity shall be given time limit for rectification of such deviation, shortfall, default and in case of non-compliance, the entity shall be liable for termination of operation or termination of authorization apart from any penal action under the provisions of the Act, namely:-
(a) if an entity fails to comply within the specjfied time limit of critical activities at Appendix I.
['WT II-~ 3(i)]
(b) the entity defaults three times under sub-regulation (1) of regulation 16 of the Petroleum and Natural Gas Regulatory Board (Authorizing Entities to Lay, Build, Operate or Expand Natural Gas Pipelines), Regulations, 2008.
·(c) the entity is found operating the pipelines beyond the maximum allowable operating pressure (MAOP) conditions (either the original or de-rated pressure).
53
(d) the entity is found operating the pipeline system without conducting the hydro .
test as mentioned in these regulations;
(e) in the event of installations is found unsafe to be operated as per the third party periodic inspection assessment and compliance is not achieved within the notice period by the Board.
9. Requirements under other statutes.
It shall be necessary to comply with all statutory rules, regulations and Acts in force as applicable and requisite approvals shall be obtained from the relevant competent authorities for the natural gas pipeline system.
10. Miscellaneous.
Sr.
No.
1 2 3 4 5 (I) If any dispute arises with regards to the interpretation of any of the provisions of these regulations, the decision of the Board shall be final.
(2) The Board may at any time effect appropriate modifications in these regulations.
APPENDIX-I LIST OF CRITICAL ACTIVITIES in Natural Gas Pipelines ******* Critical Infrastructure/ Activity/ Time period for Implementation plan . Processes im olementation Test record for radiography, ultrasonic test or other 6 months can be submitted in stages applicable NDT methods (as within 6 months carried out before commissioning) Hydro-test (as carried out before 6 months can be submitted in stages commissioning)Report within 6 months Pipeline cathodic protection record 6 months can be submitted in stages within 6 months Pipeline As-built records 6 months can be submitted in stages within 6 months If the pigging has not been done for more than 5 Intelligent pigging shall be carried years for sour gas and l 0 out to detect metal loss for the years for sweet gas pipelines of size NPS of 12 inches 2 years pipeline, then the and above and length of I 0 Km intelligent pigging shall be and above. carried out within two years, otherwise relevant records shall be submitted.
54 THE GAZEITE OF INDIA · EXTRAORDINARY fP II S 301 ART EC. I 6 HSE Management System 6 months To be implemented (including fire protection system) Height of the vent shall be 7 minimum 3 meters above working 6 months Increase height of vent level Install gas detectors for Gas detectors shall be installed at SCADA backed up 8 compressor station, gas receiving I year system, elsewhere hand and delivery terminals held gas detector shall be provided Environmental friendly fire For control room, switch 9 extinguishing flooding system for 2 years gear and battery room, etc.
closed space. (C02 is acceptable only for unmanned station) HAZOP shall be done for all the HAZOP report to be 10 pipeline facilities l year submitted along ~ith mitigation plan Schedule I Technical Standards and Specifications inciuding Safety Standards for Scheduie-IA Schedule-ID Schedule-IC Schedule-ID Schedule-IE Schedule-IF Schedule-IG Natural Gas Pipelines MATERIAL AND EQUIPMENT WELDING PIPING SYSTEM COMPONENTS AND FABRICATION DETAIL.S DESIGN, INSTALLATION AND TESTING OPERATING AND MAINTENANCE PROCEDURES CORROSION CONTROL MISCELLANEOUS [WTII ~3(i)] 55 Schedule lA MATERIALS AND EQUIPMENT MATERIALS AND EQUIPMENTS All materials and equipments forming a permanent part of any piping system constructed according to this standard shall comply with the design and service requirements and shall be suitable for the intended fabrication or construction methods. For sour gas service requirements as per Schedule lG shall be complied with.
MATERIALS FOR USE IN COLD CLIMATES Materials to be used in facilities exposed to low ambient or low operating temperatures shall have adequate impact properties to prevent brittle fracture at such low temperatures.
MATERIAL SPECIFICATIONS In addition to standards and specification covered in ASME B31.8, standards · and specifications listed in Annexure II shall also be acceptable for manufacturing of various piping components forming part of the natural gas pipelines and associated facilities.
Steel Pipe Carbon steel line pipe as per Line Pipe Specification API SL, shall be Seamless, Electric Arc Welded (EA W) or Longitudinal I Helical Submerged Arc Welded (LSAW/HSA W) conforming to Product Specification Level (PSL 2).
Electric welded pipes manufactures to API Specification SL shall also meet additional requirements specified under Annexure III of this standard Carbon Equivalent Maximum limits on Carbon Equivalent (CE) for steel line pipes shall be as follows:
For pipes having Carbon Content > 0.12% CE(IJW) = C + Mn + Cr+ Mo + V + Ni+Cu 6 5 15 CE (IIW) value shall be~ 0.43%.
For pipes having Carbon Content 5'0.12% CE(Pcm) =C + Si + Mn + Cu + Ni + Cr + Mo+ .f + 5B 30 20 20 60 20 15 JO CE (Pcm) value shall be~ 0.2S%.
Mill Hydro Test Line pipes should be hydrostatically tested in pipe mill using test pressure that produces a hoop stress equal to 9S% of SMYS irrespective of material grade. For new pipeline, the test pressure shall be held for a minimum period of 1 S sec.
Notch Toughness For steel pipes of size NPS 2 and above, notch toughness shall be specified.
Ductile Iron Pipe Use of ductile iron pipes is not permitted for natural gas pipelines.
EQUIPMENT SPECIFICATIONS Equipment used in natural gas pipelines manufactured to standards listed in Annexure II of this standard shall also be acceptable.
56 THE GAZEITE OF INDIA : EXTRAORDINARY [PART II-SEC. 3ti)] Schedule lB WELDING PREPARATION FOR WELDING Butt Welds Notches or laminations on pipe ends are not permitted and must be removed by cutting the pipe as a cylinder and re-beveling of pipe end or by grinding prior to welding.
Re-beveled ends shall be re-examined by Ultrasonic or magnetic particle methods if cut section is more than previously examined length.
Seal Welds As far as practical seal welding of threaded joints should be avoided.
QUALIFICATION OF PROCEDURES AND WELDERS Requirements for Piping Systems Operating at Hoop Stresses of 20% or more of the Specified Minimum Yield Strength Welding procedures and welders for welding of gas pipelines shall be qualified as per API 1104 and shall include toughness testing requirements as applicable for the material to be welded.
Welding procedures and welders, for station piping shall be qualified as per ASME Boiler and Pressure Vessel (BPV) Code Section IX or API 1104.
INSPECTIO:; OF WELDS Inspection and Tests for Quality Control of Welds on Piping System intended to Operate at Hoops ·Stress Levels of 20% or more of the Specified Minimum Yield Strength All Non Destructive Testing (NDT) including radiographic examination shall be performed in accordance with the requirements of API 1104 except that no root crack shall be permitted.
Regardless of operating hoop stress as well as location class all carbon steel butt welds in natural gas pipelines shall be subjected to I 00% radiographic examination and I or ultrasonic testing, The weld joints in vent and drain piping open to atmospheric pressure need not be radiographed/ ultrasonically tested. Such welds .however shall be visually examined and root pass of at least 10% of such welds shall be examined by Liquid Penetrant Tesing.
All butt welded golden joints (i.e. welds joints which are not subjected to pressure te.sting, shall be subjected to 100% radiography as well as examination by ultrasonic techniques. Socket welded golden joins shall be tested by using Liquid Penetrant Inspection (L°Pl) method or wet Magnetic Particle Inspection (MPI) method REP AIR OR REMOVAL OF DEFECTIVE WELDS IN PIPING INTENDED TO OPERATE AT HOOP STRESS LEVELS OF 20% OR MORE OF THE SPECIFIED MINIMUM YIELD STRENGTH Welds having defects shall be removed or repaired in accordance with API 1104.
Repaired weld areas shall be subjected to additional radiography or ultrasonic testing after repair.
[ 'IWTII ~3(i)] Schedule 1 C PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS General In addition to standards and specifications covered under ASME B 31.8 for various piping components, piping components manufactured conforming to standards and specifications listed under Annexure II of this standard shall be acceptable.
Valves and Pressure Reducing Devices Valves having pressure containing components including body, bonnet, cover, end flanges etc. made of cast iron or ductile iron shall not be used Flanges Flanges made of cast iron, ductile iron and non-ferrous materials (brass or bronze) shall not be used.
4089 Gl/09-8 Flanges and flanged components shall not be used in buried piping unless entire flange assembly is encapsulated in water tight and electrically insulating materials Bolting All stud bolts and nuts used in natural gas pipelines shall meet the design conditions as per applicable ASTM standards. Cast iron, brass or bronze materials are not permitted.
Fittings other than Valves and Flanges Fittings made of cast iron and ductile iron shall not be used.
Gaskets Plain and compressed asbestos gaskets shall not be used.
57 58 THE GAZETTE OF INDIA: EXTRAORDINARY [PART II-SEC. 3(i)] Schedule lD DESIGN, INSTALLATION AND TESTING DESIGN INSTALLATION AND TESTING General Provisions The selection of design for natural gas pipelines shall be based on. the gas properties, required flow rate operating pressure and the environmental conditions'.
All components of the pipeline shall be designed to be suitable and fit for purpose throughout the design life.
Cross country pipeline of size less than NPS 4 shall not be used.
Other design Requirements Necessary calculations shall be carried out to verify structural integrity and stability of the pipeline for the combined effect- of pressure, temperature, bending, soil/pipe interaction, external loads and other environmental parameters as applicable, during all phases of work from installation to operation. Such calculations shall include but not limited to the following:
Buoyancy control and stability analysis for pipeline section to be installed in areas subjected to flooding I submergence, Crossing analysis of major rivers.
Evaluation of potential for earthquake occurrence along pipeline route and carrying out requisite seismic analysis to ensure safety and integrity of the pipeline system.
Buildings Intended for Human Occupancy and Location Classes for Design and Construction For the purpose of determining number of buildings for human occupancy and Location Class, 1 - mile distance shall be replaced by 1600 m and fractions thereof.
When a cluster of buildings intended for human occupancy, indicates that a basic mile ( l 600m) of pipeline should be identified as location class 2 or location class 3, may be terminated 200 m from the nearest building in the cluster on either side (i.e. at start of cluster and at end of cluster).
The boundary between location class 1 and location class 2 or location class 3 shall be at least 200m away from the building closest to the boundary.
STEEL PIPE Additional Requirement for Nominal Wall Thickness Consideration shall also be given to loading due to following while selecting nominal wall thickness t as per ASME B3 l .8 as appropriate:
Overburden loads Dynamic and seismic loads Cyclic and vibratory loads Internal pressure fluctuations Geo-technical loads (including slides, differential settlement of piping, loss of support, and thermal effect of the pipeline on soil properties).
Design Factors (f) and Location Classes All exceptions to basic design factors to be used in design formula shall be as per Table 1 given herein this standard.
The minimum wall thickness for cross country pipelines of size NPS 4" and above shall be 6.4 mm.
Pipelines or Mains on Bridges [ '1lllT II-~ 3(i)] Pipelines on railroad and vehicular bridges dedicated bridges shall be designt!d with should be avoided. Pipeline installed on design factor as indicated in Table 1.
Table 1 - Design Factors for Steel Pipe Construction Facility Location Class 1 2 3 4 Pipelines [Also See para. 840.2l(b) of
0.72 0.60 0.50 0.40 ASME B31.8] Crossings of roads, without casing:
(a) Private roads
0.72 0.60 0 .. 50 0.40 (a) Unimproved public roads
0.60 0.60 0.50 0.40
(b) Roads, highways, or public streets,
0.60 .0.50 0.50 0.40 with hard surface Crossings of roads, with casing:
(a) Private roads
(b) Unimproved public roads 0.72 0.60 0.50 0.40
(c) Roads, highways, or public streets, 0.72 0.60 I 0.50 0.40 with hard surface and Railway 0.72 0.60 0.50 0.40 crossings Pipelines on bridges 0.60 0.60 0.50 0.40 Parallel Encroachment of pipeline on roads and railways
(a) Private roads
(b) Unimproved public roads 0.72 0.60 0.50 0.40
(c) Roads, highways, or public streets, 0.72 0.60 0.50 0.40 with hard surface · and Railway 0.60 0.60 0.50 0.40 crossings River Crossing- open cut LIJ 0.72 0.60 0.50 0.40 Horizontal Direction Drilling (HDD) L'J 0.72 0.60 0.50 0.40 Compressor station piping 0.50 0.50 0.50 0.40 Fabricated assemblies (scraper traps, SV stations, pressure/flow control and
0.60 0.60 0.50 0.40 metering facilities, etc.) [Al'so See para.
841.121 of ASME B31.8l Near concentration of people in Location Classes 1 and 2 C 2J 0.50 0.50 0.50 0.40 Notes:
(1) Higher thickness may be used if required to control stresses or stability during installation and operation.
(2) Wherever, Table 841.114B is referred in ASME B31 .8 it shall be read as per Table I of this standard.
59 THE GAZETTE OF INDIA: EXTRAORDINARY [PART 11 -SEC. 3(i)] LOCATON AND LAYOUT OF PIPELINE INSTALLATIONS • Location Originating, intennediate and tenninal facilities of pipeline such as Originating Compressor Station I Originating Station, Intennediate Compressor Station, Intemiediate Pigging Station, Tap-off Station, Metering and Regulating Stations and Sectionalizing_ Valve Stations etc. should be located considering following aspects:
I. Functional and pipeline hydraulic requirements.
II. Environmental consideration based on Environmental Impact Assessment (EIA) and Risk Assessment (RA) study for the pipeline and stations.
Ill. The HAZOP and risk analysis.
IV. The availability of space for future augmentation of facilities.
V. Approachability, water table and flood level and natural drainage.
In addition to above, compressor station should be located at such clear distances from adjacent property not under control of the pipeline owner I operator so as to minimize the hazard of communication of fire to the compressor station from structures on adjacent property.
• Equipment Layout Following aspects be considered while establishing station layout.
I. Station equipment and their sizes II. Utility requirement.
Ill. Flaring I cold venting requirements.
IV. Operation and maintenance philosophy of station equipment.
V. Requirement of space and access around the compressor shed I house and other equipment VI. High Tension (HT) pole structure, Transfonners, Breakers and Motor Control Centre (MCC) etc shall be e located in non hazardous area.
VII. Over Head power lines shall not be allowed to pass directly above. the process piping/equipment area ·and buildings.
Minimum Inter-distances between various station facilities and utilities shall be as per Annexure IV.
• Piping Layout Station piping may be installed above ground or buried. Buried piping inside the tenninal area should have a minimum cover of 1.0 m from top of pipe to finished ground level.
At internal stonn water drains a minimum cover of 300 mm with additional concrete slab extending at least 500 mm on either side of pipe edge shall be provided.
Where buried pipes come above ground, the anti-corrosion coating on the buried pipe will continue for a length of at least 300 mm above ground.
Platfonns and crossovers shall be provided for ease of operation and maintenance of above ground piping where required All the above ground piping should be properly supported to withstand operational safety requirements.
PROTECTION OF FACILITIES Properly laid out roads around various facilities shall be provided within the installation area for smooth access of fire tenders etc. in case of eme.rgency.
Proper industry type boundary masonry wall at least three (3) mtrs high including 0.6 mtrs barbed wire on top shall be provided all around the major installation such as dispatch station, compressor station, Secfo.;malizing Valve (SV) station and delivery stations in line with MHA ( Ministry of Home Affairs) guidelines. For other installations 3.0 m high chain link fencing including 0.6 m barbed wire on top can also be provided.
Emergency exit with proper gate shall be provided in the earmarked zone at all compressor stations.
Pipeline system should be equipped with following:
a. Supervisory Control and Data Acquisition (SCADA) System.
b. Leak detection system with provision for identification / location of leak and isolation of affected section.
c. Communication facilities d. Emergency Response and Disaster Management Plan (ERDMP) SCAD A & TELECOM REQUIREMENTS Gas pipeline system should be monitored and controlled using SCADA or equivalent monitoring and control system to ensure effective and reliable control, management and supervision of the pipeline.
Compressor Stations, Intermediate Pigging Stations, Dispatch and Receiving Stations, Sectionalizing Valve stations with remote operation capabilities as well as Telecom Repeater Stations including voice communication facilities/ Cathodic Protection Stations (in case located independent of other facilities) should have suitable field signals' connectivity with the control system.
Application software modules I functions should be based on_ the requirement of pipeline operating company.
Provision shall be made for transmitting the Pressure, Temperature, Flow measurement & gas composition data etc. through SCADA system to Central Gas Management Systems (as and _when it is established) pertaining to gas entry , gas exit and compressor stations. Board shall allow a suitable time period · to the entities for implementation of this system PIPELINE SYSTEM AND COMPONENT Utility Piping All utility piping at Statiqn shall comply with the requirement of ASME B31_.3.
• Valves Valves shall be provided for isolating sections of pipeline I station piping in order to:
a) Limit the hazard and damage from accidental discharge from pipeline/ piping;
· b) Facilitate repair and maintenance of ·pipeline I piping facilities and critical equipments.
Stations Block valves with remote shut off provision from the control . room shall be provided at the inlet and outlet of the compressor station piping to isolate the pipeline from compressor station facilities in case of emergency at compressor station Mainline /Sectionalizing valves shall be installed on the pipeline for the operation and maintenance and control · of emergencies. Spacing between mainline valves / , sectionalizing valve in various Location Classes shall not exceed values given in Table 2.
61 THE GAZETTE OF INDIA: EXTRAORDINARY [PART II-SEC. 3(i)] Table 2 Maximum Location Class Distance in Kms · 1 32 2 24 3 16 4 8 Overhead power lines shall not be allowed to cross directly over the process area of the valve station facilities.
The provisions· of remote operation should be as per the operation and control philosophy adopted for the pipeline by the owner/operating company.
Mainline /Sectionalizing valve should preferably be installed below ground and be provided with suitable stem extension for ease of operation.
Sectionalizing block valve in the piggable section of pipeline shall be full bore type to allow safe passage of pigs. The bore size shall conform to API 6D I IS0-14313.
Actuator for the actuated valves may be selected based on type of valve, availability of power and project philosophy preferably operating on the fluid in the pipeline system.
As far as practical, all mainline isolation valves should be with butt weld ends.
Flanged end valves shall not be used in buried piping except at the locations where hot tapping operation is to be carried out for which, buried valve with flanged ends may be used to facilitate mounting of hot tapping machine.
Valve surface shall be applied with suitable corrosion protection coating.
Sectionalizing Valve (s) station shall have blow down or vent line connection to evacuate the isolated pipeline section in case of an emergency and I or repair. The size of the connections for blowing down the mainline line shall be not be less than 1;3rd of the mainline size.
All joints between the mainline pipe and the first valve on the branch, including the inlet to first valve, should be welded joint in order to restrict possible leakage which cannot be isolated by the closure of the valve.
• Pigging Facilities Main gas pipelines and feeder lines, spur lines and branch lines of 4" and above size and length greater than I 0 km shall be provided with pigging facilities.
Spacing between consecutive pigging stations shall be determined based on the diameter of pipeli'ne, nature _of pigging operation and capability of the pigs. Spacing in excess of 200 km shall be avoided.
Pigging stations shall be provided with all weather access road from the nearest road • Bends The minimum radius of Cold Field Bend shall be as per Table 3.
Use of Mitre bends shall not be permitted.
Table 3 Nominal Pipe Minimum Bend Size (inch) Radius 12 and below 21D 14 to 16 30D 18 and above 40D Where 'D ' is outside diameter of steel pipe.
The minimum bend radius for hot bends shall be 3D.
['llflT II-~3(i)] • Insulating Joints Insulating joints ,shall be provided to electrically isolate the !Juried pipeline from the above ground pipeline and station piping • Branch Connections Branch connections of size below NPS 2 are not recommended in buried pipeline section.
All branch connections from mainline shall be provided with an isolation valve located at · a minimum possible distance from the main pipeline.
Where welded or forged branch connections are installed in the pipelines designed for pigging, special branch connections should be used to ensure that the pig is not damaged while passing the connection.
Flow tees or guided bar tees should be used to ensure smooth passage of pigs.
• Flanged or Threaded joints, Bolts, Nuts, Gasket and other Fittings Threaded joints shall not be used in underground sections of cross country pipelines. Threaded joints may be permitted in above-ground stations I above ground section of SV stations, only if a welded isolation valve is provided before it.
The flanged joint shall be made using eith~r spiral wound metallic gaskets or metallic ring type gaskets. Plain asbestos sheet I reinforced gaskets I CAF gaskets shall not be used.
• Metering Facilities Appropriate type of meters shall be installed at all custody transfer points meeting requirements of American Gas Association (AGA) standard as agreed mutually between buyer and seller. Dry gas filters may be installed at the upstream of the meters if required by the manufacturer of meters • Electrical Installations of Pipeline Stations Area Classification of Pipeline Installation, as basis for Selection t>f Electrical Equipment for Natural Gas Pipeline Station, shall follow IS-5572. The specification of Electrical equipments shall be in line with IS~ 5571, "Guide for selection of Electrical Equipment for Hazardous Area".. Fire protection in Electrical installations shall be designed as per relevant IS standard as enclosed in Annexure II.
All electrical equipment, systems, structures and fencing, etc. shall be suitably earthed in accordance with IS 3043.
The earthing system shall have an earthing network grid with required number of electrodes. All Electrical equipment operating above 250 volts shall have two separate and distinct connections to earth grids. Separate earthing grid shall be provided for instrument and electrical power.
Lightening protection shall be provided as per the requirements of IS:2309. Self conducting structures having metal thickness of n:iore than 4.8 mm may not require lightning protection with aerial rod and down conductors. They shall, however, be connected to the earthing system, at least, at two points at the base in line with relevant IS standard as enclosed m Annexure IL • Instrumentation and Control System Instrumentation and control system for the Pipeline system shall in general meet the requirement of API Standard API-RP-551 to API-RP-556 "Manual on Installation of Refinery Instruments and Control Systems.
• Communication A reliable and dedicated communications system to interact between various stations 63 =64== ==========T=H=E=G=AZ:::::::E::::::TT:::::::::E::::::O::::F:::::IN::::::D:::::I:::A::::::: :::EX::T:::RA::::::::O:::RD=IN=A:::R:::Y==:::::==:::.:[~pART_II